At dti EXACT™, we are experts at dealing with challenging projects where accuracy and precision are absolute requirements. The project highlighted here, a vacuum brazing operation for a proprietary electron microscopy part, fully exemplifies our ability to maintain these high standards even with delicate small parts.
We were contracted by Hummingbird Scientific, a leader in the microscopy and microanalysis fields, to vacuum braze a micro part with a 0.002″ layer of Ticusil alloy. This part featured a material thickness of only 0.0125″ which required extensive care to ensure no damage or thermal deformation occurred during the brazing process. Despite these vulnerabilities, dti EXACT™ was able to meet the challenge.
Prior to brazing, we fabricated precision tooling that would hold the part properly during the process. Brazing occurred in a high vacuum furnace at 10^-6 torr and 1200˚C. The 0.002″ layer of Ticusil, successfully bonded with full molecular adhesion.
This project demonstrates dti EXACT™’s developed skills in brazing and capability to provide completed, on time, custom solutions per clients’ unique specifications.
To learn more about this advanced brazing project, see the table below or contact us directly.